Toolkit for starting as a Field Engineer – 4

Starting as a Field Engineer – what’s in your toolkit – part 4

If you are a new field engineer either starting your first job, or switching into field engineering from another role or industry, you may be wondering:
What should I include in my toolkit?
Is there anything really useful that I may not have considered?
How can I carry everything?

Following our first three articles,
Starting as a Field Engineer – what’s in your toolkit
We have had more advice from experienced and veteran Field Engineers for part 4
This time the advice includes a blackboard erasable marker and a caliper.

Biomedical Field Service Engineer in Libya

Karim Algazzar with open equipment

Karim Algazzar works as a Field Service Engineer specialising in MRI and CT. At the moment, he works for Siemens Healthineers and is based in Libya
He studied Biomedical Engineering in the German Jordanian University. After that, he had the chance to do an internship in ECG signal detection enhancement with a company called MedPersonal GmbH in Frankfurt, Germany.
After completing the internship, he switched to radiology.

Radiology

What attracted you to radiology?
Radiology is a very interesting, demanding and challenging field.
That’s the reason I love it. I need to solve problems every single day as well as moving from one site to another meeting different people from different fields. I could say that every day is a different experience.

magnet power supply

The tools

What is in your tool kit/bag which is nonstandard but really useful?
A leak detector is a very useful device during MRI installation or MRI quenching. It means we can detect leakage and diagnose the MRI without going through the trouble of disassembling parts or being invasive.

leak detector

Which tool could you not work without?
I could not work without the magnet power supply which is the device we use to ramp up the magnet (or for starting the magnetic field).
What’s the best bag, box or case you have ever used?
The ideal for me is a non-magnetic tools bag which contains tools made of steel or titanium. I need these so I can use them when the magnetic field is ON.

Karim Algazzar non magnetic tool bag

Global Field Service Engineer based in the United States

Don Ingersoll is qualified in Electronic Engineering and Business Management and has worked as a hands-on engineer and leader for over twenty-five years. He is currently a Global Field Service Engineer for Shellback Semiconductor Technology.

don ingersoll profile

The tools

What is your key piece of advice for anyone investing in tools?

One thing I would recommend after 30 years in the business is don’t skimp on tool quality.
Cheap Allen Key or Hex Key sets will strip the inside if heavy pressure is applied.
The same thing goes for wrenches and sockets.
While adjustable wrenches have their uses if there is any slip in the adjustment or jaws get a new one. If you need one that exceeds the jaws of a 6-inch wrench, get the correct open end box end.
Make sure your direction of pressure on an adjustable is not against the clamping side; it’s rounded edges just waiting to happen.
I bought my first set 30 years ago and I’m still using them. I’ve had to replace a few items because they fell 30 feet and bounced who knows where. However, I don’t think any of them have failed.
Finally get a quality flashlight (torch). I have a USB rechargeable Fenix that I’ve charged 5 or so times in 3 years. It comes with 6 levels of brightness ranging from your basic Maglite® to something approaching the face of the sun.

usb rechargeable fenix

The tools themselves

What’s in your tool bag?

I’ve got high quality – screw drivers, Hex keys, ratcheting open/box end wrenches, 6-inch adjustable wrench, micro screwdrivers, micro wrenches, various size pliers, tubing cutters, Fluke 87 full rms meter with standard, sharp point and clip on leads. Fenix USB rechargeable flashlight, Magnetic end articulated flashlight, Wadsworth 152-piece super kit.

tool box and kits

What can’t you do without?

I can’t manage without:
Fenix flashlight
Fluke87 and leads
Tone Hex keys
Nos 1 and 2 screwdrivers and wrenches
Wadsworth kit
A Leatherman.

Carrying tools

What’s the best bag, box or case you have ever used?

I’ve used Jensen multi pallet toolboxes.
Over the years I’ve also used a Pelican 1510 or the Apache 5800 (currently using with most of the foam removed so bags sit securely).
I’ve had the 5800 for two years and it has survived all the airlines can throw at it; it’s a much lower cost alternative to the Pelican 1510.

open tool case with tools

Advice

The best advice I can share is to plan the job and adjust what you carry. Preventative maintenance (PM) visits are different than overseas installations.

Field Service Lead for Immunodiagnostic Systems in Norway

Roberto Aghaei with colleague in ppe

Roberto Aghaei is based in Oslo and works for BD who are a global medical technology company.
He works on systems for:
Blood culture
Clinical microbiology
Mycobacteria testing
Identification
Susceptibility

Roberto Aghaei with tests in lab

The tools

What is in your tool kit/bag which is nonstandard but really useful?
It is not so strange, but a nonstandard tool I have in my tool bag is a calliper. It’s maybe not the strangest thing but not really a normal tool either.
Which tool could you not work without?
I could not work without my multimeter and my Torx socket set which also includes all the standard heads I need.

Roberto Aghaei checking results

What’s the best bag, box or case you have ever used?
In my opinion, the best cases are without question Peli cases (Pelican cases). The quality is much better than any other bags/cases I have tried.

Advice

What is the best piece of field engineer advice you have ever been given?
The best advice I have been given is to prepare as much as possible for what you are going to do.
If you take on a challenge well prepared, you will not be stressed or surprised and you will most likely succeed on your first visit.

Biomedical Engineer in Chile

Jose Morillo is the third generation of his family to work as an engineer. He has worked in biomedical engineering for almost thirty years and covers a range of equipment over a wide geographical area. He has his own company – J.MORILLO. EQUIPOS MEDICOS.

Jose Morillo

The tools

You work on a lot of different types of equipment. How do you manage the tools you need?

Our service tool case MUST be an image of the quality we offer. As personal as the configuration of our cell phones.
I usually have the major set of tools (those most often used) in a case and others in my car. As well, I have “kits” for specific tasks such as a change of CT TUBE or replacement of a Cold Head in a Magnet.
All the tools in my case are often used. This allows it to be as light as possible.

What is in your tool kit/bag which is nonstandard but really useful?
The following tools are always with me:
A metallic and a plastic Vernier Caliper
Two colours of indelible ink marker and a blackboard erasable marker
a dentist stainless steel set
an alligator cables set
a non-magnetic 10mm ratchet

Jose Morillo work desk with coffee

Which tool could you not work without?

In terms of tools, I could not work without a:
Phillips screwdrivers set.
In terms of instruments, I could not work without:
Service PC, calibrated multimeter, and a pocket DSO (Digital Storage Oscilloscope).

Carrying the tools

What’s the best bag, box or case you have ever used?
Eight years ago, I acquired a PLATT big-size tool case and love it. It replaced my old and original Xcelite Wood and leather suitcase.

Jose Morillo new tool set

Advice

What advice would you give to your younger self about being an engineer?
There are five key pieces of advice I would give.
Firstly, if you think you don´t need a tool, take it out of your suitcase and leave it in the car but NEVER leave it in the office.
Secondly, if you are troubleshooting complex equipment and locate a minor failure, fix it before continuing the troubleshooting. A lot of times they are related.
Thirdly, at the end of the service ALWAYS test the system and check no screws are missing or in excess.
Fourthly, be logical. Logic can save a lot of time troubleshooting a complex failure. Spend the initial time reading the errors log, talking with the operators, and over asking about the failure BEFORE beginning troubleshooting.
Lastly, clean the system before beginning to work.

Jose Morillo old tool set

Further Reading

First part Starting as a Field Engineer – what’s in your toolkit

Second part Starting as a Field Engineer – what’s in your toolkit – part 2

Third part Starting as a Field Engineer – what’s in your toolkit – part 3

Starting as a Field Engineer – what’s in your toolkit – part 3

If you are a new field engineer either starting your first job, or switching into field engineering from another role or industry, you may be wondering:
What should I include in my tool bag?
Is there anything really useful that I may not have considered?
How can I carry everything?

Following our first two articles,
Starting as a Field Engineer – what’s in your toolkit
We have had more advice from experienced and veteran Field Engineers for part 3.
This time the advice includes cotton buds.

CT/MRI Field Service Specialist in Brazil

Julio Carvalho

Julio Carvalho was not originally an engineer. His background is in cyber security. A friend asked him to move to the area of medical equipment and they began to work together.
The amount of new information with this change was enormous, but made easier for two reasons:
Help and support from colleagues
The fact that imaging equipment has a lot in common with the servers he was used to managing.
He continues to learn and often speaks with colleagues from different countries about the problems presented and possible solutions.
Julio works for HexaMedical.

The tools

What is in your tool kit/bag which is nonstandard but really useful?
Amazingly, my least common tool is a set of wrenches and ratchets. Although simple, having small tools is very useful for removing boards or making adjustments in places with little space. Not to mention that a kit like this takes up much less space in the bag than having the tools independently.

set of wrenches and ratchets

Which tool could you not work without?
A good screwdriver is essential, in addition to cutting pliers and hex keys. With these five, it is possible to open and dismantle 90% of the equipment. I am nothing without them.

screwdriver, pliers, hex keys

What’s the best bag, box or case you have ever used?
I prefer a bag.
I keep the most common tools in it. In addition to the essentials, I always have a multimeter, soldering iron, electrical tape, contact cleaner, WD40 and gloves. In the car I have a suitcase with special tools for heavier work.

tool bag

What is the best piece of field engineer advice you have ever been given?
The best piece of advice was one of the first.
“Have the patience to analyse the problem and keep yourself in a comfortable position to perform the activity without hurting yourself or damaging the equipment.”
A piece of advice for anyone thinking about starting in the area is to study and dedicate yourself. You will see the importance of work when doctors and nurses thank you and let you know that because of their and your work, many lives are being saved. This is priceless.

Field Service Engineer in Egypt

Ahmed El-Naggar

Ahmed El-Naggar graduated in Chemistry in 2003 and then gained a Postgraduate diploma in Analytical Biochemistry in 2006.
His first job role was as a Laboratory Manager for pesticide residues analysis using chromatography techniques.
He then moved from food testing to antidoping testing for athletes. This used high end chromatography hyphenated with mass spectrometry techniques.

After this he changed again leaving the lab to go into the field as an application support / sales specialist for chromatography/mass spectrometry techniques.

Current role

Most recently he has moved away from analytical techniques (small scale systems) to the factory scale or production scale biopharma field (large scale systems). He works for Cytiva and is based in Egypt.
Ahmed says that he is always thrilled to learn new technologies that are pioneers in his country or region. That’s a powerful motivator for him.

The tools

I have the Gerber Diesel Multi-Plier.

gerber diesel multi plier

Which tool could you not work without?
My short answer is the Multimeter.
My more detailed answer is that it will be system design dependent related to function. For example:
gas or liquid flow meter
temperature meter
stopwatch
pressure meter
tachometer
angle meter
What’s the best bag, box or case you have ever used?
Pro’sKit bags are the best I have used.

Biomedical Equipment Technician in California

Francesca Fam fixing equipment in ppe

Francesca Fam is a Certified Biomedical Equipment Technician (CBET) working for Stanford Health Care. She is based in California.

The tools

What is in your tool kit/bag which is nonstandard but really useful?
Something nonstandard but really useful in my tool bag is a pair of surgical tweezers.
Which tool could you not work without?
I couldn’t work without a screwdriver.
If I absolutely had to choose, I’d pick a Philips #2 size 2. I seem to use that the most.
What’s the best bag, box or case you have ever used?
I don’t have a preference on tool bags or boxes.

Francesca Fam fixing Skytron

How can you protect your back when carrying and working?
I protect my back by lifting with my knees, using a cart/dolly whenever possible (or getting one of the men to do the heavy lifting lol), and doing core exercises at home.
What advice would you give yourself the day you started as an engineer?
The advice I would give myself the first day I entered this field (even though I am an in-house biomed now) would be to enhance your skill set- whatever it may be.
Go to trade school if you’re thinking about getting into the field.
Take an online class.
Find a company that sends you on training courses.
Do anything you can to improve yourself.
I feel like I waited too long, and now I am playing catch up. Currently, I am taking a computer networking class online in preparation to take the Net+ exam. I could have done that years ago.
I would also tell my younger self to not be so intimidated by the fact that this is a “male dominated” field; don’t second guess yourself so much.

Biomedical Engineer from Syria

Muhammad Hasan Sandouk

Muhammad Hasan Sandouk has been a biomedical engineer since 2008. He has worked on a wide range of medical devices and equipment for:
Ophthalmology
Radiology
Dermatology
He has also worked as a field service engineer fixing and maintaining excimer laser systems and maintaining cath lab systems.

Muhammad works for Al Shetta for Technical Engineering and is based in Syria.

The tools

What is in your tool kit/bag which is nonstandard but really useful?
One of the most useful things is cotton buds. They are so useful for cleaning optics.

cotton buds

Which tool could you not work without?
By far the most important tool for me is the multimeter.
What’s the best bag, box or case you have ever used?
I am happy with any small bag which I can put the necessary tools in.
Which multimeter do you use?
Well, because of the current situation here, we don’t have expensive multimeters. So, we make do and improvise.
If I have a choice, I prefer Fluke and Sanwa.

multimeter

Ideally, I would use a true-RMS (root mean square) device.

We use this kind of device to measure signals that are not measurable with usual multimeters.
What is the best piece of field engineer advice you have ever been given?
The best advice I have ever had, and which I pass on is:
“To be as cool as an iceberg.”

Senior Biomedical Engineer in Qatar

Azhar Muhammad

Azhar Muhammad is a Senior Biomedical Specialist at Aman Hospital. He installs, test, calibrates and repairs biomedical equipment. He also trains users.

The tools

Which tool do you carry with you which is not medical but really useful?
I carry a set of Allen Keys as I need them for just about every task.
Which tool could you not work without?
The key thing I work with are analysers and I carry four.
The equipment I work on is divided into:
Category 1 which is lifesaving equipment – e.g., a ventilator or defibrillator
Category 2 which is for standard/routine use – e.g., a vital sign monitor

Types of Analysers

The four analysers are:

Electrical Safety Analyser (EST)

I use this on all equipment to check that all parts are safe and will function correctly. If the electricity drops, then there could be a huge risk to a patient.

Defibrillator Analyser

A defibrillator is an electronic device that automates the delivery of an electric shock to the heart to restore its normal rhythm, defibrillators are critical in saving lives in emergencies such as sudden cardiac arrest and dangerous irregular heart rhythms (ventricular tachycardia, etc.).

What if the devices aren’t working properly? The results can be seriously harmful or even fatal. The best way to make sure your Defibrillator is functioning properly is to test it periodically (e.g., following its manufacturer’s recommended interval or every six months}. The testing procedure is specified in the service manual for the particular model. It is important to comply with the manufacturer’s specifications for regular defibrillator testing to ensure the device operates accurately. Such analysers measure the output energy delivered by the defibrillator. They may automate the inspection and preventive maintenance testing of defibrillators. They must test at least five basic defibrillator performance features: charge time, discharge energy, synchronised-mode operation, ECG monitoring, and automated external defibrillation functionality.

Gas Flow Analyser

For example, I use this to check a ventilator/anesthesia ventilator and whether it is measuring oxygen in and carbon dioxide out correctly. We test once a month and with the analyser it is as if we are testing it on a real person.
Proper function and maintenance can be the difference between life and death for a patient. Best practices for the delivery of anesthesia require complete anesthesia delivery system testing. Some key points in best practice are as follows.
The first step is to obtain and understand the requirements for performance and safety from the service manuals. Once the specifications are noted, the medical gas delivery system should be tested for all modes of ventilation. Test points and ranges should be checked with standardised test equipment. The test procedure should be validated and put under version control. Test and inspection frequency should be set based on the service manual or a risk-based assessment.

Tachometer and Multimeter

A tachometer checks speed or rate and a multimeter checks current, voltage and resistance. So, these are used for all sorts of medical equipment – e.g., test tubes in a centrifuge

defibrillator analyser
Defibrillator Analyser

Advice

What is the best piece of advice you have been given as a biomedical engineer?
Sometimes we work on machines which are not in use, but we are also called when a machine is in use and malfunctions. This is always more urgent and more stressful.
For example, we may be called to the operating theatre by a doctor or nurse as they have never seen the reading on a particular machine before. In general, there is a lot of panic to deal with and of course time pressure. As well, it can be a piece of equipment you haven’t worked on before.
The advice I was given, and I would pass on to other engineers is to do this:
Stay calm and appear calm
Look for the model number
Go to Google
Download the manual
Look up the code
If it means a part needs to be replaced, you might be in trouble! However, if something just needs adjusting, then you will know what to do.

Further Reading

Starting as a Field Engineer – what’s in your toolkit

Starting as a Field Engineer – what’s in your toolkit – part 2